Once the penetrant has had a chance to soak in give the screw a few more hits with your hammer to loosen the rust further and try to unscrew it.
How to remove sheet metal screws.
If the screw is made of soft metal which is the kind most likely to become stripped in the first place grab your hammer.
Use the hammer to tap the screwdriver down into the screw head.
No matter how simple the repair it.
If you re dealing with a stripped screw you can read how to remove a stripped screw.
This allows you to skip pre drilling a hole into thinner gauges of sheet metal.
The metal thickness that you are drilling into needs to be thinner than the length of the drilling point of the screw.
Get that stuck screw out using one of these techniques for removing screws in metal.
Take a deep breath gather a new set of tools and try an alternative method.
A self drilling screw has a chisel tip similar to a drill bit.
I ve got all the wood screws out but there are 2 sheet metal screws that appear to connect the box to the duct to the outside.
The problem is the screw heads are inside the duct and i can t access them.
Begin with the easiest and move on the more complex if necessary.
It can become a major complication if you re removing or replacing an object that is secured by the corroded screws.
Then spray a rust penetrant onto the screw and leave it for about 15 minutes.
When one method doesn t work don t give up.
To remove rusted screws start by rapidly hitting the screw head with a hammer to break the rust seal.
When removing a stuck screw remain patient.
All i can see are the threads.
Over time metal objects are subject to rust and corrosion.
Squirt a dollop of valve grinding compound into the head of the screw.
If it s a one way screw see how to remove a one way screw.
Then jam in the screwdriver and turn.